Spanning 40,000+ sq. ft. in the industrial hub of Varale, Talegaon Pune with an installed capacity of 800 MT/month, Gapat Engineering operates advanced CNC automated plasma machinery, submerged arc welding lines, heavy material handling bays, and certified in-house testing laboratories.
Sq. Ft. Modern Covered Facility
Monthly Fabrication Capacity
CNC & Advanced Machine Units
Traceability & NDT Quality Testing
Our Varale manufacturing plant is architected into 4 dedicated industrial bays designed for smooth raw material flow, minimal handling cycle times, and zero cross-contamination.
High-precision automated cutting of heavy steel plates, webs, flanges, stiffeners, and base plates with zero edge beveling defects.
Continuous twin-arc submerged arc welding line dedicated to heavy built-up tapered and parallel H-beams and crane runway girders.
Secondary structural members fabrication including C & Z purlins with automated hole punching, radial drilling, and end-plate fitting.
Abrasive shot blasting cleaning to SA 2.5 profile standards followed by high-build epoxy primer application and sheltered curing.
Our workshop is powered by globally acclaimed Japanese, European, and domestic machine tools ensuring micron-level structural accuracy.
Multi-torch CNC plasma and oxy-fuel gantry system for clean, high-speed profile cutting of thick structural steel plates.
High-efficiency automated submerged arc welding gantry line ensuring uniform, deep-penetration welds on heavy beam structures.
Array of 14 digital inverter-based heavy welding units delivering spatter-free, certified structural joints under AWS / IS standards.
Heavy-duty material handling mobile and gantry cranes ensuring swift intra-bay material transfer and damage-free trailer dispatch.
| Sr. No | Machine Description | Manufacturer / Make | Capacity / Size | Quantity |
|---|---|---|---|---|
| 01 |
CNC Plasma Cutting System
|
Koike | 3M x 15M Bed | 1 Nos |
| 02 |
SAW H-Beam Welding Line
|
Kaiyuan | 12M Continuous Length | 1 Nos |
| 03 |
Radial Drill Machine
|
PMT | 50 MM Hole Diameter | 1 Nos |
| 04 |
Inverter Base Welding Machine
|
Panasonic | 400 Amp Inverter | 6 Nos |
| 05 |
CO2 Welding Machine
|
Panasonic | 400 Amp Heavy Duty | 8 Nos |
| 06 |
Pug Cutting Machine
|
Memco | 100 MM Cutting Depth | 3 Nos |
| 07 |
Borch Cutter Station
|
Borch Cutter | 100 MM Capacity | 5 Nos |
| 08 |
Magnet Drill Machine
|
Borch Cutter | 150 MM Hole Capacity | 2 Nos |
| 09 |
Heavy Lathe Machine
|
Pro CNC | 7 FT Bed Length | 1 Nos |
| 10 |
Mobile Yard Crane
|
Lift Link | 12 Ton Mobile Capacity | 1 Nos |
Every structural component manufactured at our Varale plant undergoes multi-tier Non-Destructive Testing (NDT) to guarantee flaw-free fabrication and 50+ year service life.
Detects internal sub-surface laminations, slag inclusions, and full-penetration weld flaws on heavy built-up columns and crane girders.
Identifies micro-cracks and surface discontinuities on critical fillet and butt welds under high-sensitivity magnetic field probes.
Audits dry film paint thickness (DFT) across all beam surfaces to ensure exact micron compliance to SSPC and ISO protective coating specs.
Optical laser measures camber, sweep, and hole-to-hole center distances against Tekla 3D model coordinates prior to plant dispatch.
We welcome clients, architects, and structural consultants to inspect our Varale, Talegaon manufacturing plant and review live fabrication firsthand.