Integrated Turnkey EPC & Site Erection
Certified Structural Engineers • Zero-Accident Safety
Coordinated Turnkey Delivery from Blueprint to Handover
Gapat Engineering's Turnkey Construction and Erection model unites 3D architectural modeling, factory fabrication, logistics sequencing, and on-site erection under a single unified management umbrella. By removing intermediate subcontractors, we eliminate finger-pointing, reduce communication delays, and guarantee that the steel structure is erected safely, accurately, and strictly within schedule.
Every structural member leaves our 40,000 sq. ft. Varale, Pune plant tagged and sequenced for straightforward, bolted field assembly. Our seasoned site engineers and crane rigging specialists work under rigorous safety standards (OHSAS / ISO) to ensure zero accidents and seamless commercial handover.
01. Design & Detailing
- 3D BIM modeling using Tekla & STAAD-Pro
- Foundation anchor bolt plans & load reactions
- Value-engineered framing cuts excess material tonnage
- Complete fabrication shop drawings approval
02. In-House Fabrication
- 800 MT/month capacity at Varale, Pune facility
- Automated CNC plasma cutting & SAW beam welding
- Ultrasonic (UT) and MPI non-destructive weld testing
- Shot blasting (SA 2.5) and protective epoxy coating
03. Sequenced Dispatch
- Components dispatched in exact erection sequence
- Individual member barcoding eliminates lost parts
- Minimizes site congestion and material handling
- Just-in-time logistics coordination across India
04. On-Site Erection
- Certified crane operators and safety riggers
- 100% bolted assembly using Grade 8.8 / 10.9 HSFG bolts
- Laser-guided plumb, level, and alignment checks
- Complete roof and wall envelope handover on time
Construction & Safety Protocols
ISO 9001 • OHSAS 18001 • IS 7205| Project Management | Dedicated Project Director, Resident Site Engineers, Quality & HSE Officers |
|---|---|
| Lifting Equipment | Hydraulic and crawler cranes (20 MT up to 100+ MT capacity) |
| Field Connections | High-Strength Friction Grip (HSFG) Grade 8.8 & 10.9 Torque-Controlled Bolts |
| Safety Protocols | Mandatory PPE, safety harness lifeline systems, daily toolbox briefings |
| Quality Audits | Joint inspection, torque audits, ultrasonic weld testing, paint DFT checks |
| Commissioning Speed | Up to 40% faster commercial handover than traditional RCC construction |
Turnkey Construction Solutions
Greenfield Factory Setups
High-Bay Logistics Hubs
Heavy EOT Crane Runways
Multi-Story Mezzanines
Commercial Automobile Showrooms
Factory Retrofits & Extensions